Explore the production line, machine by machine
An interactive explorer for the line's six stages and their principal machines, plus a capacity calculator based on the memorandum's figures.
Stage explorer
Six stages, sixteen machines, one chain
Select a stage to see what happens, which machine does the work, and its key specifications.
01 — Chipping
Palm trunks, branches, and reclaimed wood are chipped into uniform 60 × 50 × 6 mm pieces — the raw feed for everything downstream.
Drum wood chipper — PMWC-216
- Capacity6–8 t/h
- Max log diameter≤ 230 mm
- Roller speed600 rpm
- Main motor67.5 kW
02 — Fine crushing
Chips are milled into fine, even particles; a dust-extraction unit keeps the blend clean and the workshop air safe.
Fine crusher — PMFS-1000
- Capacity1.5–2.5 t/h
- Crushing blades52 + 4 shaving
- Spindle speed1,850 rpm
- Powerup to 45 kW
03 — Drying
Moisture drops from as high as 50% down to 5–10% at 110–140 °C — the key to consistent pressing quality.
Rotary drum dryer & furnace — PMRD-1000
- Capacity0.8–1.0 t/h
- Inlet moisture35–50%
- Outlet moisture5–10%
- Temperature110–140 °C
04 — Resin blending
Dried fibre is automatically blended with resin in precisely weighed proportions — the recipe stage of every pallet.
Glue making & mixing system
- Glue blenders2 × 25 kg with balance
- Horizontal mixerPMHM-2F · 5 m³
- Storage silo36 m³
- ModeAutomatic
05 — Hot pressing
Each pallet is molded in a single piece under heat and 1,000 tonnes of hydraulic pressure, with PID-controlled mould temperature.
Press — PM-D1000 (×3) · Siemens PLC
- Press force1,000 t hydraulic
- Moulds1 upper + 2 lower
- Mould heatingPID ± 1 °C (LDS-50 ×3)
- Logo engravingSupported
06 — Stacking & QC
Pallets are extracted, flattened, and stacked automatically; every pallet is evaluated for structural integrity before dispatch.
Auto feeding & stacking system (×2)
- ControlElectric batching · remote
- Take-out & stacking2 sets
- Auto flattening1 unit / press
- QCEvery pallet evaluated
Full specifications for every machine are available on the Production page. View the full equipment manifest
Capacity calculator
Model the plant’s output
Each press produces 85–90 pallets per 12-hour shift; three presses are installed, with room for a fourth.
Source: production scenarios in the investment memorandum. Figures are planning estimates, not guarantees.
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